Plastic Injection Moulding Value Add

Plastic Injection Moulding Value Add

TEX Plastic have the most comprehensive range of services in-house, and we believe it is more extensive than any other UK moulder.

 

Most moulders will say they offer an 'end to end solution' but with TEX Plastics you can drill into the detail, see the operation and understand why we are able to provide an edge to your product.

 

Solving complex plastic moulding and manufacturing challenges

Our Design for Manufacture (DFM) team have solved some of the most technically challenging moulding needs for a range of clients operating in the widest possible selection of environments. With 'life critical' applications which need to operate under the most demanding set of conditions - our team have delivered solutions which exceed our client’s expectations. This approach to delivering more than the brief for a plastic part runs through the DNA of TEX Plastics. It's why we have developed an industry leading portfolio of added value services in-house.

 

Delivering the best solution from design to delivery

Most moulders will say they offer an 'end to end solution' but with TEX Plastics you can drill into the detail, see the operation and understand why we are able to provide an edge to your product. Every project is unique, which is why when quoting, we look beyond your basic specifications. Working with any prospective clients or existing customers, our approach is to seek out ways to add value beyond that of the pure moulding commodity pricing scale. Our aim is to engage in open communication, working closely with you to grasp your vision, challenges and goals. This collaborative approach ensures a deeper understanding of your project, leading to solutions tailored to your specific needs.

 

What we do

Innovation doesn't stop at moulding. TEX Plastics offers a wide range of value-added services such as printing, assembly and finishing. These services streamline your production process and ensure your product reaches the market faster, saving you time and resources.

 

  • Design for Manufacture & Test
    • Material options and consequences
    • Critical tolerances
    • Sink marks and cosmetic surface
    • Steel safe – areas for snap fits, interlocking parts, etc
    • Gate location – part geometry based on gate design
    • Shut-off angles
    • Draft angle orientation
    • Texturing and draft
    • Scheduling of critical start-up phases
    • Secondary operations and fixtures

 

  • Rapid Prototyping
    • 3D Printing
    • SLA/SLS Prototyping
    • PolyJet fusion bed 3D print
    • Rapid Tool Prototyping
    • CNC Machined Parts

 

  • Tooling Solutions
    • Concept design and CAD modelling
    • Tool manufacture project management
    • Transfer & trials
    • Tool repairs & modifications

 

  • Precision Injection Moulding
    • Largest Injection Moulding Capability (1300 ton clamp force machine / 7kg part weight)
    • Smallest Injection Moulding Capability (25 ton clamp force machine / 0.5g part weight)
    • Highly Technical Injection Moulding for Challenging Applications
    • Cleanroom Injection Moulding
    • Low Volume Injection Moulding
    • Over Moulding
    • Insert Moulding

 

  • Value-add Post Mould Operations
    • Spray & chrome finish
    • Tampo printing, decal supply and application
    • Part or full assembly
    • Centralised purchasing of third-party product
    • Electronic, air pressure, & vacuum testing
    • Sonic and friction welding
    • Annealing
    • RFI shielding
    • CNC machining in specialised cell
    • Jigs and fixtures

 

  • Tailored Assembly & Packing Solutions
    • Management of third-party components
    • Electronic component assembly & product testing
    • Assembly of externally sourced components
    • Calibration & final finished product assembly
    • Quality control and final testing of finished product

 

  • Inventory Management, Logistics and Line Feed
    • JIT, Kanban & Consignment Stock Supplies
    • Fast lead-time response
    • Stock call-off
    • Direct to line
    • Kanban Stock
    • Stock holding finished product
    • Stock holding raw materials
    • Quality control and final testing of finished product

 

  • Quality Control Systems
    • ISO 9001 Certified Quality Management System
    • ISO 14001 Certified Environmental Management System
    • ISO 13485 Medical Devices
    • Cyber Essentials Plus
    • Pre-production approval process
    • Quality lab & testing facilities
    • Six Sigma approach to injection moulding
    • 5S implementation in the production environment
    • Parts per million analysis

 

How we do it better than the rest

We help translate your product concept, or at least the elements you need in plastic, into a commercially manufactured plastic component. The initial conversation is always free and designed to help you whether you choose us or not.

  • Working in partnership to get the best results
  • Good communication keeping you informed
  • Consistent high quality of both product and service
  • Protecting your supply chain by being pro-active
  • Adding value wherever possible

TEX Plastics injection moulding processes are also designed to be more environmentally friendly, by contributing to sustainable manufacturing practices and reducing the overall environmental impact of plastic production.

 

Helping you think differently to get the best product, price and solution

With TEX Plastics, innovation doesn't have to be a solo journey. Partner with us and experience a collaborative approach that brings your unique plastic component vision to life, smoothly and successfully.


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